LMGA-02
Automatic Assembly and Verification Line
AUTOMATIC ASSEMBLY AND VERIFICATION LINE
- The system is balanced for the assembly of countertop faucets with two operators. - Optimize the machine/operator/faucet model cycle. - The linear layout is designed to take up minimal space. - The mechanism is screwed in using a pneumatic screwdriver with pressure-based torque control. - We have one APE sealing station with a maximum 15-second test cycle in two phases (closed and open). We have stations for hood and knob assembly. - Model changeovers using transport pallets, interchangeable test fixtures, and assembly line parameterization can be completed in 5 to 15 minutes, switching from one model to another. - At the exit, at station 6, operator 2 has a screwing unit for assembling the rosette, washer, and 1/2" fixing nut.
WORKSTATIONS
1. Manual operator 1 station loads components 1.1. Place the faucet body on the transport pallet 1.2. Pre-threading mechanism 1.3. Place knob (handwheel) screw on the pallet 1.4. Placement of the hood (some models) 2. Pneumatic screwing of the mechanism with torque control by pressure 3. Tightness test of the closed mechanism and test of the open mechanism 4. Automatic assembly manipulator for hoods 5. Automatic assembly manipulator for knobs (handwheels) 6. Manual operator 2 station unloading and assembly: 6.1. Screwing the handwheel 6.2. Assembly of the F-button / Cap 6.3. Unloading the faucet (torneira) 6.4. Assemble the spout (Canopia). 6.5. Assemble the washer (PVC washer). 6.6. Assemble the Porca Nut (Threading automation)
